IBPS Battery Monitoring Windows™ Software Applications
Intelligent Battery and Power System (IBPS)
The standard Base Battery Controller Module, BB-04, with the DC-023,
DC-DC Converter Module, forms the basis of a very flexible and efficient
power supply and battery contro ller. This subsystem allows engineers
to design a power supply with Lithium-ion (Li-ion) battery back-up or
battery power. It can be used to make instruments or electronic
devices portable or uninterruptible if AC power is lost. The BB-04
module supports up to four BA-95HC Smart Li-ion battery packs
allowing between 95 and 380 Watt-hours of battery power.
The next generation BB-04SR/FR module and DC-DC Converter
DC123SR are RoHS compliant and are recommended for most new
designs. The DC123SR can provide up to 144 Watts compared to
the DC023 unit's 100 Watts.
The IBPS (BB-04 or BB-04SR/FR) operating model is similar to the
power supply in a notebook computer. When AC is plugged in (charge
voltage present) the system runs from the charge voltage and the
remaining power is used to charge the battery packs. When the
charge voltage is removed, (loss of AC or source unplugged),
the regulated DC outputs switch over seamlessly to battery power.
Below are two examples of systems using the IBPS.
Example 1: PC104 Embedded Computer and LCD Display (12V)
powered from a BB-04 module, four BA-95 battery packs (flying lead
and backplane shown as an example), and DC-023 module. This
Windows™ system consumes 35 Watts of DC power at peak. The
system will run indefinitely with the AC (Charger 18V) applied and
switch automatically to battery power when the charge voltage is
removed. With the four packs, the system will run between 12 and
20 hours (20 hours if display is blanked).

Example 2: This standard tower PC system was converted to
Battery Power using an Energy Dense Power System's Standard
Evaluation Kits and two BA-95HC battery packs. The system will
operate for over 3 hours when the CPU is running; about 6 hours
when the CPU is in power saver mode. The maximum power
observed was 100 Watts. A single battery pack can source
about 60 Watts, two packs will source this 100 Watt max system.
The IBPS hardware operates like a notebook computer, i.e.
charging and running the system when AC is present (18V DC
charge voltage) and automatically switching to battery power
when the charge voltage is removed.

This is a block diagram of a basic power controller system. The
EK-02 kit has been replaced by the EK-04, regulated output
evaluation kit. This shows two BA-95HC battery packs included.
The "MINIBATS" Windows™ software utility is provided to
monitor the status of the battery subsystem when it is powering
a Windows™=2 0X86 system.
BB-04 Unregulated Battery Cluster, 380Watt-hours, 11-18V
raw output
BB-04 & DC-023 Regulated Battery Cluster, 380Watt-hours,
ATX Power output
Product Description
BB-04 & BB-04SR/FR Base Battery Controller
The BB-04 or BB-04SR/FR module manages up to four Smart Li-ion
battery packs. They manage the charge and discharge of all packs
as well as load balancing and real time status reporting from each
battery pack. The module includes four level 3 smart battery
chargers (Smart Battery Charger Specification, V1.1) that will
simultaneously charge all battery packs when an 18V DC charge
voltage is provided to the DCIN connectors. The charge voltage
will also source the power to the user device.
The BB series units communicate to the host system via an RS232
port and reports real time status. The BB-04 or BB-04SR/FR
working with the "MINIBATS" program on a Windows™ host
system will perform the functions found on a notebook computer.
The "MINIBATS" program can take action when the system's
battery capacity reaches user determined set points. The three
actions are (1) "warning" system power low; (2) run a program
or (3) shut down (or hibernate) the Windows™ computer.
DC-023 & DC123SR Power Supply Module w/ATX Functions
The DC-023 DC-DC Converter Module provides very high efficiency
regulated DC output s of 3.3V, 5V and 12V to operate the user
electronics and computer hardware. The DC-023 Power Supply
can provide a MAXIMUM of 7Amps @ 12V, 10 Amps @5V &
3.3V. The PC104 sized module has both an ATX connector and
a six pin Molex connector that provides the three voltages.
The DC-023 Power Supply is sized to power any embedded
computer system, CPU, disks, I/O and user electronics. If
you need additional power at a given voltage you can
connect two DC-023 modules and double the current from
any voltage rail. The ATX connector provides the POWERON
and POWEROK signals for ATX motherboards. However, it
does not provide -12V, -5V and 5VSB signals. The 5VSB
output is supplied by the switched 5V and requires the user
to setup the motherboards to TURN ON after POWER FAIL.
The module can power most standard PC motherboards.
Small motherboards under 60 Watts like the VIA EPIA
(20 Watts) can run on a single battery pack; motherboards
between 60W and 110 Watts require two BA-95 battery
packs to provide sufficient power to operate the load.
The DC123SR module is RoHS compliant and supports
higher power applications compared to the DC-023
power supply. The module outputs the same regulated
voltages as the DC-023 (3.3V, 5V, 12V) and has -12V
standard. The 12V output can run up to 12 amps.
In addition, the module comes in a small form factor
2.91" x 3.58".